Success Story:
Ergon’s eTac HB Restores Circuit of the America’s Racetrack

Challenge

Needed trackless bond coat to minimize cleanup; maximize safety

Challenge

eTac HB Hot-Applied (Trackless) Bond Coat

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PROJECT QUICK FACTS


LOCATION

Racetrack in Austin, Texas


DISTRESS

Longitudinal cracking, raveling and loose aggregate


TRAFFIC

Consistent high-speed racecar traffic


AGENCY

(Owner) Circuit of the Americas


CONTRACTOR

Lone Star Paving


SUPPLIER

Ergon Asphalt & Emulsions (eTac HB)

BACKGROUND:

Background: Circuit of the Americas outside Austin, Texas, represents 5.5 kilometers of high-octane speed (3.426 miles to be exact). The dynamic, 20-turn course was built to host the United States Grand Prix, among other high-profile races. It is important for this track to remain in pristine racing condition, both for the safety and satisfaction of drivers as well as the hundreds of thousands of spectators watching from the stands and on TV or their devices. It’s easy to forget that racing is actually a team sport, a unique synergy of driver and pit crew working together. Track maintenance is a team sport as well — and Ergon was pleased to be a major player on the latest resurfacing project at Circuit of the Americas.

Understandably, nearly a decade of blistering racecar traffic had taken its toll on the track. In addition to longitudinal cracking, the roadway was raveling in places and producing loose aggregates, a dangerous safety hazard. That’s why project leader Lone Star Paving called on industry leader Ergon A&E for assistance with repaving efforts. Ergon A&E is no stranger to paving high-profile roadways, having supplied our formulation of PG 82-22 for resurfacing at Texas Motor Speedway in Fort Worth, and also for Talladega Superspeedway in Alabama. For the Circuit of the Americas project, however, not only was our PG 82-22 used, but our revolutionary eTac HB bond coat was used as well.

“Bond coats are used to promote adhesion between two asphalt layers,” said Ergon A&E’s Phillip Moss, P.E. “We find that eTac HB provides superior bond strength over traditional coats, and without the tracking associated with conventional bond coats. It was important for this project to leave as little tracking as possible to minimize cleanup and maximize safety as well as to enhance the aesthetic quality of the track.”

eTac HB is a hot-applied bond coat that is trackless in seconds, even at extraordinarily high shot rates. The product is also easy on equipment, helping to keep job sites cleaner and reducing cleanup time. This versatile bond coat can also be applied at lower temperatures than typical hot bond coats, increasing safety for construction crews and eliminating the need for specialized equipment.

CHALLENGE: